knife build along
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knife build along
had a bad back this week so have been off work, moaping around the house feeling sorry for myself, and needing a little project that didn't require too much physical effort. So yesterday i set about making a bit of a skinning knife.
i was talking to my father inlaw a few months back and got onto making blades. i told him i was always looking for good steel to make knives and that if he came across any old tools or toolsteel to grab them for me. at that he put down his beer, walked over to the wall of his shed a pulled out from between the corregated iron and hardwood shed frame, an old pair, of what looked to be well used hand shears.
after sitting them on a shelf and threatening to do something with them for a few months i finally had the opportunity. i had drawn on a few shapes and designs over the months but hadn't set my mind on a final design.
i cut one side of the shear off, and finalised a shape i like. i love skinners for some reason and thats the shape i ended up going with.
taking my 4" grinder and a 1mm cutting disc i carefully and softly followed my blade outline, cutting only a shallow groove in the surface of the blade. the idea being to make a shallow channel to follow with future runs with the grinder, but not overheating the metal too much.
now i continue to follow the groove with the grinder, doing one pass at a time, then letting it cool for a couple of minutes.
the previous is a times taking step so it's a good opportunity to find a piece of wood and start looking and thinking of the handle design.
the blades of the shears are slightly concaved on one side and have a slight bend in them running down the blade. a little carefull work with the calibrated knockometer and it came in pretty straight. the other problem i was faced with was how to attach the wood for the handle to the concaved metal handle of the shears. this was the biggest downfall of this piece.
after a slow grinding session the following fell from the original shape.
i chose a piece of wattle (of some kind) for the handle piece.
now i had to carve the wood to fit up inside the concaved metal handle. i started with a very roughed out shape, and slowly worked it to fit better and better. i ran the grinder down the centre of the blade end to fit a tab of metal off the blade.
i was talking to my father inlaw a few months back and got onto making blades. i told him i was always looking for good steel to make knives and that if he came across any old tools or toolsteel to grab them for me. at that he put down his beer, walked over to the wall of his shed a pulled out from between the corregated iron and hardwood shed frame, an old pair, of what looked to be well used hand shears.
after sitting them on a shelf and threatening to do something with them for a few months i finally had the opportunity. i had drawn on a few shapes and designs over the months but hadn't set my mind on a final design.
i cut one side of the shear off, and finalised a shape i like. i love skinners for some reason and thats the shape i ended up going with.
taking my 4" grinder and a 1mm cutting disc i carefully and softly followed my blade outline, cutting only a shallow groove in the surface of the blade. the idea being to make a shallow channel to follow with future runs with the grinder, but not overheating the metal too much.
now i continue to follow the groove with the grinder, doing one pass at a time, then letting it cool for a couple of minutes.
the previous is a times taking step so it's a good opportunity to find a piece of wood and start looking and thinking of the handle design.
the blades of the shears are slightly concaved on one side and have a slight bend in them running down the blade. a little carefull work with the calibrated knockometer and it came in pretty straight. the other problem i was faced with was how to attach the wood for the handle to the concaved metal handle of the shears. this was the biggest downfall of this piece.
after a slow grinding session the following fell from the original shape.
i chose a piece of wattle (of some kind) for the handle piece.
now i had to carve the wood to fit up inside the concaved metal handle. i started with a very roughed out shape, and slowly worked it to fit better and better. i ran the grinder down the centre of the blade end to fit a tab of metal off the blade.
Last edited by otis.drum on Tue Jul 02, 2013 6:44 pm, edited 2 times in total.
...otis...
Re: little blade-a-long
Looking good is should be a good little knife.
Ron
Ron
may your arrows fly straight and true and your limbs return.
Re: little blade-a-long
i planned to screww the metal handle to the wood, and tried to counter sink the holes to accepts screw heads as best i could. this is an ugly way of doing things but the way i did it none the less.
apart from pinning and screwing i decided to glue the handle on also, as one of the three screws was not going to have much purchase on the wood. instead it would be drilling into two part epoxy, so i drilled out and roughed up an area around where the screw would go to give the glue something to hold to.
with a roughed out shape to go inside the metal handle i needed to know where to remove wood from next to allow for a better fit. i rubbed a small amount of sump oil on the inside of the metal handle, so that when i put the wood in place the high spots would get black oil on them and i would know where to take wood off.
i did this for a couple of hours, until more and more areas where touching the oily inside of the metal handle. i then roughed out the shape of the handle, and continued to fit the handles together and remove the high wood.
apart from pinning and screwing i decided to glue the handle on also, as one of the three screws was not going to have much purchase on the wood. instead it would be drilling into two part epoxy, so i drilled out and roughed up an area around where the screw would go to give the glue something to hold to.
with a roughed out shape to go inside the metal handle i needed to know where to remove wood from next to allow for a better fit. i rubbed a small amount of sump oil on the inside of the metal handle, so that when i put the wood in place the high spots would get black oil on them and i would know where to take wood off.
i did this for a couple of hours, until more and more areas where touching the oily inside of the metal handle. i then roughed out the shape of the handle, and continued to fit the handles together and remove the high wood.
Last edited by otis.drum on Tue Jul 02, 2013 6:36 pm, edited 1 time in total.
...otis...
Re: little blade-a-long
once i was happy with the fit i screwed the two pieces in place and concentrated on shaping the handle closer to the finished shape.
using a file and flapper disc on the 4" i got the shape close to where i wanted it. i took a coulpe or goes, taking the handles apart and putting them back on again, marking with a pen, removing wood here and there until i was happy wi was getting close.
now a lot of sanding, wiping with a wet rag, letting dry, sanding, wiping, sanding, wiping etc etc, until the wood had a fine finish. the wattle was light and pourus but came up nicely. i finished it with a couple of coats of machine oil and a little sit in the sun.
i then polished up the metal with a wire brush attachment in the drill, and gave the cutting edges a bit of a closer grind. again this is done slowly with ample gaps between passes to allow the metal to cool. i then sat the two pieces together ready for a dress rehersal.
the finished product is 260mm long from tip to tip. the blade is 110mm long, about 1.5mm thick and 42mm deep. the handle is 120mm long, 18mm wide and about 30mm deep.
i gave it a good course and fine stone, ceramic and steel, and a practise run up my arm... seems to be working.
using a file and flapper disc on the 4" i got the shape close to where i wanted it. i took a coulpe or goes, taking the handles apart and putting them back on again, marking with a pen, removing wood here and there until i was happy wi was getting close.
now a lot of sanding, wiping with a wet rag, letting dry, sanding, wiping, sanding, wiping etc etc, until the wood had a fine finish. the wattle was light and pourus but came up nicely. i finished it with a couple of coats of machine oil and a little sit in the sun.
i then polished up the metal with a wire brush attachment in the drill, and gave the cutting edges a bit of a closer grind. again this is done slowly with ample gaps between passes to allow the metal to cool. i then sat the two pieces together ready for a dress rehersal.
the finished product is 260mm long from tip to tip. the blade is 110mm long, about 1.5mm thick and 42mm deep. the handle is 120mm long, 18mm wide and about 30mm deep.
i gave it a good course and fine stone, ceramic and steel, and a practise run up my arm... seems to be working.
Last edited by otis.drum on Tue Jul 02, 2013 6:40 pm, edited 1 time in total.
...otis...
Re: little blade-a-long
functional...rustic looking and shaving sharp!
I like it...well done Otis!
I like it...well done Otis!
The best trophies I can hope to acquire as a husband, father, friend or hunter are MEMORIES!
They will travel with me wherever life's path leads...
They will travel with me wherever life's path leads...
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Re: little blade-a-long
Well thought out mate.
Jeff
Jeff
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Re: little blade-a-long
Ay Otis,i got hold of a set of those shears this morning,so i'll be following your build along and hopefully make a knife that looks a bit like yours
Re: little blade-a-long
good good, look forward to seeing it. i made another and a sheath for each over my days off so i'll put some pics up of the lot of them soon.
what wood are you going to use for your handle?? what blade shape are you thinking of??
what wood are you going to use for your handle?? what blade shape are you thinking of??
Last edited by otis.drum on Sun May 30, 2010 8:19 pm, edited 1 time in total.
...otis...
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Re: little blade-a-long
i was thinking of using either osage or maybe gidgee i think the dark gidgee would look the best
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Re: little blade-a-long
Nice work Otis. I like that.
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